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再生鉛冶煉煙氣“SNCR+低溫還原”脫硝工藝

發布日期:2023-08-01    瀏覽次數:1794

1再生鉛冶煉(lian)工藝

我國的(de)(de)再生(sheng)(sheng)鉛(qian)冶(ye)煉(lian)(lian)(lian)工(gong)(gong)藝(yi)(yi)(yi)發展從反射(she)爐(lu)、鼓風(feng)爐(lu)、短回轉窯等傳統(tong)的(de)(de)火(huo)法冶(ye)煉(lian)(lian)(lian)工(gong)(gong)藝(yi)(yi)(yi),到(dao)(dao)引進國外的(de)(de)預脫硫(liu)(liu)(liu)-低(di)溫還(huan)(huan)原(yuan)熔煉(lian)(lian)(lian)工(gong)(gong)藝(yi)(yi)(yi),到(dao)(dao)再生(sheng)(sheng)鉛(qian)搭配原(yuan)生(sheng)(sheng)鉛(qian)混合熔煉(lian)(lian)(lian)工(gong)(gong)藝(yi)(yi)(yi),再到(dao)(dao)近年來國內研究(jiu)開發并實現工(gong)(gong)業化(hua)的(de)(de)熔池熔煉(lian)(lian)(lian)直接(jie)脫硫(liu)(liu)(liu)還(huan)(huan)原(yuan)熔煉(lian)(lian)(lian)再生(sheng)(sheng)鉛(qian)的(de)(de)新(xin)工(gong)(gong)藝(yi)(yi)(yi),其中以(yi)富(fu)氧(yang)側吹工(gong)(gong)藝(yi)(yi)(yi)為(wei)(wei)(wei)代表,并逐(zhu)漸成(cheng)為(wei)(wei)(wei)目前國內再生(sheng)(sheng)鉛(qian)冶(ye)煉(lian)(lian)(lian)的(de)(de)主(zhu)流工(gong)(gong)藝(yi)(yi)(yi)。富(fu)氧(yang)側吹熔池熔煉(lian)(lian)(lian)直接(jie)脫硫(liu)(liu)(liu)還(huan)(huan)原(yuan)熔煉(lian)(lian)(lian)再生(sheng)(sheng)鉛(qian)工(gong)(gong)藝(yi)(yi)(yi),由于物料的(de)(de)特性(xing)及冶(ye)煉(lian)(lian)(lian)溫度(du)的(de)(de)要求,在(zai)生(sheng)(sheng)產過(guo)程中會生(sheng)(sheng)產高(gao)溫冶(ye)煉(lian)(lian)(lian)煙氣,煙氣中通(tong)常含S02,濃度(du)高(gao)達2%以(yi)上(shang)(shang),高(gao)者甚至(zhi)可(ke)達到(dao)(dao)5%。這類煙氣典型(xing)的(de)(de)脫硫(liu)(liu)(liu)工(gong)(gong)藝(yi)(yi)(yi)是離子(zi)液(ye)脫硫(liu)(liu)(liu)制(zhi)(zhi)取(qu)硫(liu)(liu)(liu)酸或液(ye)體S02。但在(zai)富(fu)氧(yang)氣氛(fen)下,在(zai)爐(lu)內還(huan)(huan)原(yuan)期階段,N2在(zai)高(gao)溫下被氧(yang)化(hua)會產生(sheng)(sheng)大(da)量熱力型(xing)NO,,濃度(du)可(ke)達1500mg/Nm3,且一個生(sheng)(sheng)產周(zhou)期內NOI濃度(du)波動較大(da),可(ke)在(zai)300 ̄1500mg/Nm3之(zhi)間波動,必須選擇合適的(de)(de)脫硝工(gong)(gong)藝(yi)(yi)(yi)進行處理。某廠經過(guo)對(dui)上(shang)(shang)述脫硝工(gong)(gong)藝(yi)(yi)(yi)進行了(le)分析,為(wei)(wei)(wei)保鋁、銅、鋅工(gong)(gong)業污染物排放(fang)標(biao)準》中的(de)(de)特別(bie)限制(zhi)(zhi)排放(fang)標(biao)準,即(ji)NO,最高(gao)允許排放(fang)濃度(du)100rng/m3的(de)(de)要求,采用了(le)兩級(ji)脫硝工(gong)(gong)藝(yi)(yi)(yi),即(ji)將SNCR作為(wei)(wei)(wei)第(di)一級(ji)前端脫硝,低(di)溫還(huan)(huan)原(yuan)脫硝工(gong)(gong)藝(yi)(yi)(yi)作為(wei)(wei)(wei)第(di)二級(ji)末端脫硝工(gong)(gong)藝(yi)(yi)(yi)。

3“SNCR+低溫(wen)還原”脫硝工(gong)藝應用及實(shi)踐

3.1工藝流(liu)程

某廠利用富(fu)氧側吹爐進行再生鉛冶煉,產量8萬t/a,煙氣(qi)量280001113/11,502含量2.5%-4%,NO,濃度約300 ̄1500mg/m3。該(gai)廠采用兩級脫硝+離(li)子液脫硫(liu)工藝處理煙氣(qi),該(gai)煙氣(qi)處理流(liu)程(cheng)見圖1

image.png

煙(yan)氣脫硝(xiao)(xiao)分為(wei)兩級,第(di)一級脫硝(xiao)(xiao)采(cai)用SNCR工(gong)藝,第(di)二級脫硝(xiao)(xiao)采(cai)用低溫還原脫硝(xiao)(xiao)工(gong)藝。從系統(tong)的整(zheng)體性和安全性考慮,兩級脫硝(xiao)(xiao)均采(cai)用尿素溶液作為(wei)脫硝(xiao)(xiao)劑。

3.2SNCR工藝實踐應用(yong)

雖然(ran)SNCR脫(tuo)(tuo)硝工藝(yi)在水泥、電力等行業應用(yong)(yong)頗為(wei)(wei)廣泛,已較(jiao)(jiao)為(wei)(wei)成熟,但在有色冶(ye)煉行業尚(shang)未大規模(mo)應用(yong)(yong),不能將其簡(jian)單(dan)的照(zhao)搬(ban)過來,須根(gen)據(ju)(ju)煙氣條件靈(ling)活調(diao)整布(bu)置。由于(yu)再生鉛(qian)側吹爐(lu)冶(ye)煉為(wei)(wei)周(zhou)期性生產,煙氣?(^濃度(du)80%時(shi)(shi)間段處于(yu)低(di)水平狀(zhuang)(zhuang)態,約(yue)(yue)為(wei)(wei)300 ̄500mg/m3;20%時(shi)(shi)間段處于(yu)高(gao)水平狀(zhuang)(zhuang)態,約(yue)(yue)為(wei)(wei)1200 ̄1500mg/m3。根(gen)據(ju)(ju)側吹爐(lu)的煙氣條件,分別在側吹爐(lu)的直升煙道內(nei)由下(xia)而上(shang)依(yi)次布(bu)置三組噴(pen)槍,噴(pen)槍采(cai)用(yong)(yong)兩面相向同時(shi)(shi)對噴(pen)模(mo)式。生產時(shi)(shi)可根(gen)據(ju)(ju)側吹爐(lu)生產周(zhou)期和煙道內(nei)溫度(du),靈(ling)活調(diao)整噴(pen)槍狀(zhuang)(zhuang)態及(ji)尿素(su)噴(pen)人量。溫度(du)較(jiao)(jiao)低(di)NO,濃度(du)較(jiao)(jiao)低(di)時(shi)(shi),可只開(kai)啟(qi)第(di)一組噴(pen)槍;溫度(du)較(jiao)(jiao)高(gao)NO,濃度(du)較(jiao)(jiao)高(gao)時(shi)(shi),可關閉(bi)(bi)第(di)一組噴(pen)槍,開(kai)啟(qi)其余兩只噴(pen)槍。如(ru)上(shang)述(shu)布(bu)置SNCR噴(pen)槍,既可避免噴(pen)人過多尿度(du)區間時(shi)(shi),關閉(bi)(bi)距爐(lu)口(kou)較(jiao)(jiao)近的噴(pen)槍,避免生成二次NO,。SNCR工藝(yi)脫(tuo)(tuo)硝效率可穩(wen)定達到60%,檢(jian)測數據(ju)(ju)見表2。

image.png

3.3低(di)溫還原(yuan)脫(tuo)硝(xiao)工(gong)藝實踐應用

低(di)溫還原脫硝(xiao)工藝銜接(jie)于離子(zi)液(ye)(ye)脫硫段后(hou),煙(yan)氣(qi)溫度約為45=£,系統設置(zhi)了兩個(ge)串聯連接(jie)的洗滌塔(ta)(ta),在(zai)第一級(ji)洗滌塔(ta)(ta)中加入濃(nong)度為25%的雙氧水,第二(er)(er)級(ji)洗滌塔(ta)(ta)加人濃(nong)度為10%的尿素溶液(ye)(ye)煙(yan)氣(qi)中N0.在(zai)第一級(ji)洗滌塔(ta)(ta)中被雙氧水部(bu)分氧化(hua),然后(hou)在(zai)第二(er)(er)級(ji)洗滌塔(ta)(ta)中和(he)尿素發生還原反應,得以(yi)去除。

由(you)于尿(niao)素還原(yuan)脫(tuo)(tuo)硝屬放熱反(fan)應,第(di)二級洗滌塔配置了循環水(shui)換熱器(qi),保證脫(tuo)(tuo)硝反(fan)應能(neng)夠順利(li)進行。低溫還原(yuan)脫(tuo)(tuo)硝工(gong)藝系統脫(tuo)(tuo)硝率>75%,煙氣出口(kou)N0,濃度能(neng)夠達到(dao)《再生鉛、鋁、銅、鋅工(gong)業污染物排(pai)放標準》中的特別限(xian)制排(pai)放標準要求(qiu),檢測數(shu)據見表3

image.png

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